The Challenge

Recurring engine overheating and seizure in select models (e.g., WagonR, Swift, Baleno) during prolonged or high-load usage.

Symptoms included temperature warnings, power loss, excessive coolant consumption, and engine seizure.

Significant rise in warranty claims during Q2–Q3 FY 2024–25.

Maruti Suzuki Cars Pvt. Ltd. Project

Client: Maruti Suzuki Cars Pvt. Ltd.

Location: India

Category: Engine Overheating & Seizure Rectification

The Solution

Performed coolant flush and system cleaning across all affected vehicles.

Replaced faulty radiators, thermostats, fan motors, and inspected head gaskets where needed.

Refilled with OEM-approved Maruti Genuine Coolant and upgraded service protocols to include coolant checks and sensor installations.

Conducted OEM-certified training for technicians and launched customer awareness drives including camps and maintenance checklists.

Solution Image

The Result

Zero engine seizure complaints post-service, 92% drop in engine-related warranty claims, and customer satisfaction score of 4.7/5 from over 392 vehicles serviced.

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